ImpactIQ
The language machines speak — first stop: mechanical presses
We compare 3-axis high-frequency acceleration data from the press ram and frame with the machine's own reference behaviour. Machine-, die- and load-related changes become visible without opening the machine.
A diagnostic node that tracks machine, die and load behaviour stroke by stroke on crank/eccentric mechanical presses. Up to 10 nodes per machine.
PROBLEM
To diagnose a press it is stopped, opened and craned apart — days of downtime. Die wear goes unnoticed until part quality drops. Reverse tonnage and bearing/alignment problems grow unseen.
SOLUTION
ImpactIQ measures the press while it runs, compares every stroke with the machine's own healthy reference and shows in which part of the stroke a deviation occurs. It tells you where to look; you make the decision.
Press diagnostics in 3 steps
MOUNT
The node is rigidly mounted on the ram and frame, powered (isolated) from the press panel's 24 VDC and connected to the plant Wi-Fi.
MEASURE
In scheduled or one-off measurements (e.g. 60 seconds) full-resolution raw data is recorded on three axes and sent to the server over an encrypted (TLS) connection. Raw data belongs to the customer.
COMPARE
Strokes are segmented and compared with the machine's reference for the same die and conditions. Deviations are shown in the dashboard and report; you log maintenance events and manage the reference.
PMSH-01 node
Three axes in one sensor: sources at the same frequency can be separated by their directional signature.
| Sensor | 3-axis MEMS accelerometer |
| Measuring range | ±64 g |
| Sampling rate | Up to 25,600 Hz · 16-bit |
| Measurement mode | Scheduled or one-off batch measurement; full-resolution raw data is stored on the server and analyses can be re-run later |
| Connectivity | Plant Wi-Fi · MQTT over TLS · per-device credentials |
| Power | 24 VDC press panel supply, isolated input stage |
| Deployment model | Cloud · Hybrid (results on your server) · Fully on-premise |
| Scope | Diagnostics and condition tracking — not a real-time protection device, does not stop the press |
| Certification target | CE — 2027 |
Analysis that understands press physics
Built on engineering experience from press design and metal-forming plants.
Stroke-based analysis
Each stroke is segmented from top dead centre to top dead centre, so you see in which part of the stroke a deviation occurs. The press's cyclic behaviour is the basis — not generic vibration rules written for rotating machines.
The machine's own reference
No universal thresholds: the reference is tied to the machine + die pair. History is kept even if the device is replaced.
Your own analysis recipe
You add filter and analysis blocks yourself and tune the parameters to your machine's design.
Engineering support close to you
On-site support and analysis training. Your data is yours; if you prefer, everything runs on your own server.
The language machines speak
Machines tell you through their own behaviour before they fail. We start with mechanical presses and step by step expand our sensor family and the range of machines we serve.
TODAY
Mechanical presses and metal forming — ImpactIQ PMSH-01.
GOAL
Servo and hydraulic presses, other machines on the metal-forming line.
GOAL
Cyclic and impact machines in other sectors: plastic injection, hydraulic systems, thermoforming.
GOAL
A growing sensor family and a sensing model trained on cross-sector data.
Calculate with your own data
Enter your number of presses, downtime cost and die values to see an estimate for your plant.
With your own downtime and die costs — not generic averages.
Where should your data live?
Hardware sale + monthly subscription per installed machine. Pricing depends on the number of machines, analysis scope and deployment model — contact us for a quote.
CLOUD
Data and analysis on Demirezen servers, dashboard in the browser. The fastest start.
- ✓ License per installed machine (up to 10 nodes)
- ✓ Dashboard and reports
- ✓ Encrypted backup
HYBRID
Analysis at Demirezen, results and dashboard on your server.
- ✓ Result data stays in your plant
- ✓ Dashboard on your own network
- ✓ Installation and annual maintenance
ON-PREMISE
Everything on your server; licensed installation. For plants whose specifications require it.
- ✓ Fully on-premise operation
- ✓ Licensed software package
- ✓ On-site installation and training
Is it right for your press?
Let's assess it in a short technical call. Free and non-binding.