End-to-end engineering for the metal forming industry.
From machine selection to line installation, project management to IoT monitoring — single-source engineering solutions.
Metal Forming Line Installation & Commissioning
We provide mechanical installation and commissioning services for complete metal forming lines consisting of presses, transfer systems, dies, feed units and safety equipment.
Scope of Service
- Site analysis and line layout planning
- Equipment assembly and alignment
- Die installation and adjustment
- Transfer and automation integration
- Safety system installation (CE / Machinery Directive)
- Trial production and performance verification
- Operator and maintenance personnel training
Mechanical Press Procurement — From Specification to Factory Acceptance
We manage the entire procurement process for mechanical press investments. We provide purchasing and project management support from technical specification preparation and manufacturer selection, through production monitoring and factory/site acceptance tests (FAT/SAT), to final delivery and commissioning.
Specification & Supplier Selection
- Production capacity analysis and press type / tonnage selection
- Technical specification preparation (tonnage, stroke, bed size, energy curve)
- Alternative manufacturer evaluation and technical benchmarking
- Quote analysis, negotiation and contract support
Manufacturing Process Monitoring
- Production schedule monitoring and milestone audits
- Critical component inspection (main shafts, gears, clutch/brake system)
- Intermediate assembly and quality control visits
- Technical change management (Change Request)
Acceptance Tests & Commissioning
- Factory Acceptance Test (FAT) — protocol management at manufacturer facility
- Site Acceptance Test (SAT) — performance verification at customer facility
- Vibration, noise and performance measurements
- Operator and maintenance team training
- Technical documentation and warranty management
Industrial Factory Setup — End-to-End Project Management
End-to-end engineering project management for new factory construction or expansion of existing facilities. The entire process from design phase to production launch is managed from a single source.
Feasibility & Planning
- Production capacity and equipment requirements analysis
- Line layout design and flow optimization
- Supplier and equipment selection
- Budget and timeline management
Implementation & Handover
- Construction / infrastructure – equipment coordination
- Assembly and commissioning supervision
- Subcontractor management
- FAT and SAT management
- Safety and compliance audits
- Handover to production team and documentation
ImpactIQ — Press Health Monitoring
Demirezen Engineering's domestically designed industrial IoT product. Records every stroke with wireless sensor technology, detects die damage and machine faults in advance.
Let's evaluate your project together.
Contact us for information about our services or to request a quote.